The World’s First and Only Collating and Tab-Insertion Autopunch

The Rhin-O-Tuff Tornado Autopunch EX II revolutionizes high-volume book finishing by combining feeding, collating, tab insertion, and precision punching into one smart system. Powered by BDT Print Media’s patented Tornado Technology, this intuitive near-line system completely bypasses the limitations of traditional in-line and manual finishing.

Traditional document production loses valuable time to manual sorting. Punching and collating consume up to 44% of total book finishing time. The Tornado Autopunch EX II slashes that bottleneck, boosting overall process efficiency by up to 48%. This automated powerhouse lets a single operator print, punch, and bind simultaneously. Imagine the production costs and turnaround times on every contract!

Key Features of the Rhin-O-Tuff Tornado EX II:

• Patented Tornado Media Transport: The advanced vacuum system effortlessly separates, lifts, and transports intermixed media types without slipping or causing corner damage.
• Automated Multi-Bin Collation: Two dedicated interposer bins automatically feed heavy front and back covers, index tabs, and specialty inserts directly into your book stack during the punching cycle. This design completely eliminates manual collation before or after you punch.
• Industry-Leading Media Breadth: Process a massive variety of substrates from light 60gsm paper up to heavy 312gsm covers. The system handles standard uncoated bond, textured stocks, thick vinyl, plastics (PVC and acetate) media with total ease.
• Seamless Tab Insertion: Handle copier index tabs possessing up to a 0.5″ tab extension, dropping them into the exact position within the document.
• High-Capacity Main Bin: Load up to 2,500 sheets of standard 20 lb. paper at once into the main feeder. This maximizes uninterrupted “walk-away” production time.
• Patent-Pending Lift Accumulator: An advanced internal mechanical accumulator groups and aligns each individual lift with perfect registration before firing the punch pins, ensuring flawless, high-quality holes.
• Legendary Rhin-O-Tuff Speed: Blast through tough binding deadlines with a reliable mechanical output of up to 10,800 sheets per hour.
• Offset Sorting Output Stacker: Punched documents exit directly into clean, offset-sorted book stacks up to a 2,100-sheet capacity. As a result, this removes the need for manual jogging or expensive slip sheets before binding.
• Integrated Die Set Storage: Swap styles quickly using the machine’s internal storage compartment, which holds up to four extra punching die sets.
• Intuitive 7″ Color Touchscreen Display: Program custom jobs, save recurring templates, and track system status using a modern UI that includes an integrated stylus. The screen provides active chip bin monitoring and step-by-step graphical walkthroughs for fast error recovery.

The Smarter Near-Line Alternative to Expensive In-Line Systems

Why hook an expensive in-line punch directly to your digital print engine? The near-line Tornado EX II completely decouples your finishing from your printer, delivering massive operational advantages over in-line setups:

1. Protects Print Speeds: In-line punches frequently bottleneck production by forcing your expensive print engine to slow down. The near-line EX II lets your print engine run at its true maximum speed.
2. Zero Maintenance Cross-Contamination: Punching paper creates heavy paper dust and micro-residue. Keeping your punch independent prevents this abrasive debris from entering your print engine’s delicate lasers and drums.
3. Eliminates Total System Jams: If a traditional in-line punch jams, your entire multimillion-dollar printing line halts completely. A near-line setup isolates your workflow, keeping your printing active 100% of the time.
4. Protects Capital Investments: In-line systems force you to replace or upgrade your expensive finishing hardware every 3 to 5 years when you upgrade your digital press. The near-line Tornado EX II stands independent, protecting your long-term finishing investment across multiple generations of print engines.

Experience the Creative Document Systems Advantage

At Creative Document Systems, we provide local Arizona operations with premium, industrial-grade bindery setups backed by unmatched dealer service. We ensure your production facility secures maximum uptime by providing complete onsite installation, operator workflow training, and access to custom punching dies.

Bring maximum automation and labor savings to your facility today. Contact our local office to discuss your print goals or request a custom analysis.